Forklift Operator overview

Forklift Operator: Picking up, carrying and stacking loads

Checking weight and clearance, fork spacing and depth, tilting back, travel height, load backrest rules, pallets, stacking and placing loads.

  • 15 questions
  • Topic drill
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Picking up, carrying and stacking loads · Question 1Score 0/0

When stacking loads in a warehouse, what must never be blocked?

Study reference: Canadian lift truck safety guidance (Oct 2026), Ch. 7 Picking up, carrying and stacking loads — Ontario lift truck guideline, Appendix III(b); Reg. 851 ss. 45, 46, 51(2), 59; CCOHS Forklift Trucks: Load Handling; WorkSafeBC OHSR s. 16.43

All 15 questions in this test

Every question and its answer choices. The correct answers and explanations appear when you take the test above.

  1. When stacking loads in a warehouse, what must never be blocked?

    1. Fire extinguishers, exits and stairways
    2. The view from the lunch room
    3. Painted floor lines in empty bays
    4. Office windows and the wall clocks in each bay
  2. A tall machine on a pallet could tip while being stored. What does Ontario law require?

    1. It must be moved only at night shifts
    2. It may be stored as is if it is clearly labelled
    3. It may be stored if it is under 2 m tall
    4. It must be secured against tipping or falling
  3. How much of the load's length should the forks engage before lifting?

    1. Only the front edge
    2. At least two-thirds
    3. Exactly one-half
    4. At least one-quarter
  4. The boxes on a pallet are loose and leaning. What should you do before moving it?

    1. Ask a co-worker to hold it while you drive
    2. Raise it high so the boxes settle
    3. Move it quickly before it falls over
    4. Re-stack or strap the load so it is secure
  5. A pallet has a broken bottom runner. What should you do?

    1. Lift it carefully from the broken side
    2. Stack it at the top where it carries less
    3. Move it quickly before it gets worse
    4. Do not move it as is; the pallet is unsafe
  6. While a load is in the raised position, what does Ontario's regulation require?

    1. The operator may step off to guide the load
    2. The controls must be attended by an operator
    3. The truck may be left unattended if the brake is on
    4. A second load may be stacked on top of it
  7. In B.C., how far may a unitized load project above the fork carriage or backrest?

    1. No more than the full height of the load
    2. Any height, if the mast is tilted back
    3. No more than half the load's height
    4. No more than one metre in every case
  8. When may a load be raised or lowered?

    1. Only when moving in reverse
    2. Only when travelling below 5 km/h
    3. Whenever the operator is careful
    4. Only when the truck is stopped
  9. What does Ontario's regulation say about a load passing over people?

    1. No part of a load may pass over any worker
    2. It may pass over workers who wear hard hats
    3. It may pass over workers if the horn sounds
    4. It may pass over workers for a few seconds
  10. How should the forks be positioned before entering a pallet?

    1. Tilted forward, mast leaning out
    2. Tilted back, with the forks raised
    3. Level, with the mast upright
    4. Uneven, one higher than the other
  11. What should you check above you before lifting a load?

    1. The colour of the ceiling paint
    2. Overhead clearance, including power lines
    3. The air temperature near the roof
    4. The time on the wall clock near the dock door
  12. In B.C., may a load of loose objects stick up above the load backrest?

    1. No part of it may project above the backrest
    2. Yes, if the truck travels in reverse only
    3. Yes, if the objects are lighter than 10 kg
    4. Yes, up to half the height of the load itself
  13. How wide should the forks be spread under a pallet?

    1. As wide as the load allows, evenly spaced from the centre
    2. At any width, because fork spacing does not affect balance
    3. One fork in the pallet and one fork outside it for balance
    4. As close together as possible, both near one side of the pallet
  14. What is the correct way to place a load and back away?

    1. Drop it from a short height, then reverse at normal speed
    2. Drag the forks out along the floor while reversing
    3. Tilt forward to set it down, then back out with forks level
    4. Back out with the forks still tilted fully backward
  15. A load extends above the load backrest. When may you lift it?

    1. Only if it weighs less than half the rated capacity
    2. Whenever the mast is tilted fully forward
    3. Only if no part of it can slide back toward the operator
    4. Whenever the operator wears a hard hat

Picking up, carrying and stacking loads: key rules to remember

Our summary of what the official handbook says on this topic, in our own words. Read it before or after the practice questions above, then check the original chapter. Read the official chapter ↗

Appendix III(b), load handling

  • Before picking up: assess the load's weight and weight distribution, make sure it is within the rated capacity, check forks and attachments are rated for it, and check that the place it goes can take the weight.
  • Check overhead clearance and keep a safe distance from live power lines.
  • Engage at least two-thirds of the load length and centre the load evenly on the forks.
  • Adjust mast tilt, fork height and reach to stabilize the load; make sure nothing loose is lying on top.
  • Do not drag the forks when inserting or withdrawing them; do not raise or lower loads while the truck is moving.
  • Observe limits for free-standing stack height; make sure the load is secure and balanced before lifting.
  • Check pallets or skids are safe (no broken runners or legs).
  • When unloading: do not block fire extinguishers, exits or stairways; make sure the bottom of the stack is level and secure; tilt the load forward to set it down and back out with the forks level.

Load Handling and Maintaining Truck Control

  • Keep the mast upright and the forks level before entering a pallet; insert the forks all the way under the load.
  • Spread the forks as wide as the load allows and space them evenly from the pallet's centre stringer.
  • Lift straight up until clear, tilt back, reverse slowly, then lower to about 10–15 cm (4–6 in) to travel.
  • After setting a load down, make sure the forks no longer carry it before backing away.
  • Do not lift a load that extends above the load backrest unless no part of it can slide back toward the operator.
  • Stay at the controls whenever a load is raised.
  • Remove damaged pallets from service; re-pile or strap loose loads.

Law

  • Reg. 851 s. 51(2)(b): no part of a load may pass over a worker; use guide ropes where a rotating or swinging load could endanger a worker; the controls must be attended while a load is raised.
  • Reg. 851 ss. 45–46: material must be moved and stored so it cannot tip, collapse or fall, and items that could tip must be secured.
  • WorkSafeBC OHSR s. 16.43(6)–(8): a unitized load must not stick up above the carriage or backrest by more than half its height; loose objects must not stick up above it at all; a load that could shift and make the truck unstable must be restrained.
  • WorkSafeBC s. 16.43(5): travelling forward with a raised load is allowed only where lift trucks are separated from pedestrians and stability is maintained.

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