BC Class 1–4 overview

BC Class 1–4: Dual air brake systems

The dual foot valve, primary and secondary circuits, one-way check valves, the low-air warning, quick release and relay valves, and what happens when one circuit fails.

  • 11 questions
  • Topic drill
0/11
Dual air brake systems · Question 1Score 0/0

The low-air warning comes on while you drive. What should you do?

Study reference: Driving Commercial Vehicles (ICBC, 2024 edition), Ch. 8 Air brakes — Dual air brake systems, Low-air warning, Quick release and relay valves

All 11 questions in this test

Every question and its answer choices. The correct answers and explanations appear when you take the test above.

  1. The low-air warning comes on while you drive. What should you do?

    1. Release the spring brakes
    2. Keep going to the next town
    3. Pump the brakes to raise pressure
    4. Stop and find the cause before going on
  2. The foot valve sends a 20 p.s.i. signal to a relay valve. What pressure does the relay valve deliver to the chambers?

    1. About 100 p.s.i.
    2. About 40 p.s.i.
    3. About 20 p.s.i.
    4. About 10 p.s.i.
  3. What do the one-way check valves between the reservoirs do?

    1. Stop air flowing back out of the service tanks
    2. Warn the driver of low air
    3. Exhaust air quickly on release
    4. Raise the pressure in the wet tank when braking
  4. What does a dual foot valve do?

    1. Controls the spring brakes
    2. Doubles the braking force at every wheel
    3. Splits the system into two sections
    4. Supplies the trailer only
  5. What is the purpose of a quick release valve?

    1. To fill the trailer reservoirs
    2. To apply the brakes faster in an emergency
    3. To lock the brakes when parked
    4. To exhaust air close to the chambers
  6. What does a relay valve reduce?

    1. Wear on the brake linings
    2. Fuel used by the compressor
    3. Air pressure in the wet tank
    4. Lag on both application and release
  7. In many dual systems, which brakes does the primary section work?

    1. The drive (rear) axle brakes
    2. The spring parking brakes
    3. The steering axle brakes
    4. The trailer brakes only
  8. The low-air warning must come on before pressure drops below what?

    1. 40 p.s.i.
    2. 60 p.s.i.
    3. 90 p.s.i.
    4. 20 p.s.i.
  9. A line rupture empties the primary reservoir. What protects the secondary reservoir?

    1. The safety valve
    2. The one-way check valve
    3. The quick release valve
    4. The governor
  10. How many reservoirs do most dual air brake systems have?

    1. Three
    2. Five
    3. Two
    4. One
  11. The primary section of a dual system fails. Which brakes still apply?

    1. Only the drive axle brakes
    2. Only the steering axle brakes
    3. All brakes normally
    4. No brakes at all

Dual air brake systems: key rules to remember

Our summary of what the official handbook says on this topic, in our own words. Read it before or after the practice questions above, then check the original chapter. Read the official chapter ↗

Dual air brake systems (p. 155–156)

  • Dual air brake systems have been used since the mid-1970s; cars have had dual brake systems since 1968.
  • The dual foot valve is two control valves worked by one pedal, splitting the system into two independent sections with their own supply, delivery and exhaust ports.
  • The primary section is nearest the pedal and in many systems works the drive (rear) axle brakes; the secondary usually works the steering axle brakes.
  • Most dual systems have three reservoirs: the supply reservoir (wet tank) and two service reservoirs called primary and secondary.
  • If either section fails completely, the driver can still make a controlled stop with the foot valve, with less maximum braking.
  • Some dual systems connect the low-air warning to the supply reservoir; others connect one to each service reservoir.

Components of a dual system (p. 156–157)

  • Most contaminants settle in the supply reservoir, so the primary and secondary reservoirs give cleaner air to every component except the governor.
  • One-way check valves let air flow from the supply reservoir into the primary and secondary reservoirs but not back.
  • The check valves keep primary and secondary air from being lost if the compressor, its discharge line or the supply reservoir fails.
  • Every air-brake vehicle has at least one dash gauge showing service reservoir pressure; many use one gauge with two needles (primary and secondary).
  • Many vehicles also have an application pressure gauge showing how much air the foot valve is applying.

Low-air warning device (p. 157–158)

  • Every air-brake vehicle must have a low-air warning that comes on before pressure drops below 60 p.s.i. (414 kPa); many come on above 60.
  • Low pressure can come from a leak or from braking repeatedly faster than the compressor can refill.
  • Most are a dash light, often with a buzzer; older vehicles may have a wig-wag that drops into view near the top of the windshield.
  • Some wig-wags retract automatically above 60 p.s.i.; others must be pushed back up by hand.
  • When the warning comes on, stop and find the cause; the roughly 60 p.s.i. left is enough to stop if you act promptly; do not continue until the system is safe.

Quick release and relay valves (p. 158–160)

  • A quick release valve lets brakes release quickly by exhausting chamber air near the chambers rather than back at the foot valve.
  • On release, the bigger air burst comes from the quick release valve; only the line between it and the foot valve vents at the foot valve.
  • Quick release valves can be on front brakes, rear brakes, spring parking brakes or anywhere fast exhaust is needed.
  • A relay valve is a remote-controlled valve, mounted on the frame near the chambers it serves, that cuts lag on both application and release.
  • A relay valve gets reservoir air through a large supply line and delivers it at the same pressure as the foot valve's control signal (for example 20 p.s.i. in, about 20 p.s.i. out).
  • On release only the control line air vents at the foot valve; chamber air exhausts at the relay valve.
  • Relay valves serve two or four chambers and are mainly on rear axles.

Dual system with a failed section (p. 160)

  • If a line rupture empties the primary reservoir, the one-way check valve protects the secondary reservoir.
  • With a primary failure, only the steering axle brakes apply, so stopping takes longer.
  • With a secondary failure, the rear axle brakes still work but the steering axle brakes do not.
  • The compressor keeps pumping but its output escapes at the rupture.
  • If the low-air warning comes on, stop immediately and do not go on until the system is repaired.

Study the Dual air brake systems rules as flashcards →

Other topics

Full practice tests